APPLICATION NOTE 3842

Stabilizing Thermoelectric Controller (TEC) Loops Using a Unit-Step Response


Abstract: Thermoelectic controller (TEC) loops can be stabilized by using the loop's response to a step function to determine stability. The gain is then reduced to the point where the circuit is stable. This application note describes the procedure and uses the MAX8521 EV Kit to demonstrate this process.

Procedure

Remove the three integrator components (C16, C17, and R16 ) and the two differential components (R18 and C18). Place a 500kΩ or greater potentiometer across the op amp (output to feedback). This forms an error amplifier with only DC gain. Place a scope probe on the THERM test point and rapidly change the temperature set point with R23. Raise the gain with the installed potentiometer until strong ringing or oscillations are observed from a transient step. Note the frequency of the instability (ring).

Note that TECs have stronger thermal gain in heating mode and this should be the worst for transient response. Normally ringing is caused by poor phase margin from the second pole in the TEC and it can be compensated for with the differential components of the PID (R18 and C18). The differentiator is able to add as much as 90 degrees lead phase shift. As an example to calculate the differential components, if the ringing is at 2Hz and R17 is 50kΩ, the differentiator should start adding phase at 0.3Hz and end at 12Hz.

Therefore, to start the differentiator at 0.3Hz:



To end the differentiator at 10Hz:



After installing C18 and R18 again, adjust the potentiometer for optimal transient. Once you have a good transient response, the integrating cap (C16) can be added. C16 sets the integrators to zero. This zero should match the first pole of the TEC module, which is usually 0.02Hz to 0.06Hz.

Therefore:



Usually the loop gain is high enough that the frequency of the zero inserted by the integrator does not need to be exact. C16 should be ceramic and a smaller capacitor is better for circuit performance.

The loop gain should be rolled off at a frequency at least two times higher than the differential. In the example in this application note, this would be 24Hz or higher. C17 rolls off the loop gain and its value can be found using:



It may be necessary to scale all the circuit values until realistic components can be found. Note that in heating mode (cooled environment), there is higher thermal loop gain and this is the worst case for stability.

MAX8521 EV Kit Schematic


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MAX8521 EV Kit Component List
Designation Qty Description
C1, C2, C3, C5, C11, C20 6 1µF ±10%, 6.3V X5R (0603) ceramic capacitors Murata GRM188R60J105K,Taiyo Yuden JMK107BJ105KA
C4, C10, C16 3 10µF ±20%, 6.3V X5R (0805) ceramic capacitors Taiyo Yuden JMK212BJ106MG
C6, C7, C12, C13, C14 5 0.1µF ±10%, 25V X5R (0603) ceramic capacitors Murata GRM188R71E104K,Taiyo Yuden TMK107BJ104KA
C8 1 0.047µF ±10%, 10V X7R (0402) ceramic capacitor Murata GRP155R71A473K
C9 0 Not installed (1206)
C15 0 Not installed (0603)
C17 1 0.022µF ±10%, 50V X7R (0603) ceramic capacitor Murata GRM188R71H223K
C18 1 10µF ±20%, 4V X5R (0603) ceramic capacitor TDK C1608X5R0G106M
C21 1 150µF ±20%, 6.3V, 18m ESR, 2.8A, D2E size, POSCAP Sanyo 6TPE150MI
J1 1 DB25 male right-angle connector
J2 1 2-pin header
J3-J6 0 Not installed
J7, J8 2 3-pin headers
L1, L2 2 2.2mH, 1.6A inductors Sumida CDRH2D18/HP-2R2
Q1, Q2, Q3 3 npn bipolar transistors, 40V, SOT-23 Central Semiconductor CMPT3904
R1 1 0.1Ω ±1%, 0.25W (1206) sense resistor Panasonic ERJ8RSFR10
R3 1 47kΩ ±5% (0402) resistor
R4 1 100kΩ ±1% (0402) resistor
R5-R8, R24 0 Not installed (0402)
R9, R10, R11 3 4.7kΩ ±5% (0603) resistors
R12-R15, R18 5 1kΩ ±5% (0603) resistors
R16 1 240kΩ ±5% (0603) resistor
R17 1 47kΩ ±1%, (0603) resistor
R19 1 10Ω ±5% (0603) resistor
R20 1 10kΩ ±0.1%, 25ppm/°C (0805) resistor Panasonic ERA6YEB103
R21, R22 0 Not installed (0603)
R23 1 10kΩ potentiometer (multiturn)
SW1 1 Switch, momentary, NO
U1 1 Power driver, 36-pin UCSP MAX8521EBX
U2 1 Op amp, 6-pin SOT23 MAX4238AUT-T
U3 0 Not installed, 8-pin SO
U4 1 Serial, 14-bit DAC, 10-pin mMAX® MAX5144EUB

MAX8521 EV Kit Pack-Out BOM
Quantity Description E Number
1 Box (labeled with EV kit part number and date code) 9.25in x 7.25in x 1.0125in TTM plain kraft N/A
1 WEB instructions for Maxim data sheet N/A
1 ESD bag, unsealed (sufficient in size to allow easy removal of circuit-board assembly) N/A
1 ESD foam packing material (to prevent PC board from moving within the box) N/A
1 MAX8520/21 software disk N/A
1 MAX8521EVKIT circuit board assembly N/A