Driving LEDs with Constant Current Port Expander Outputs
The BasicsThe standard LED connection for MAX6956 and MAX6957 is shown in Figure 1. The load is typically a single LED, but can be dual LEDs in series instead (as shown) depending on choice of LEDs and supply voltage. The minimum supply voltage V+(MIN) required to drive an LED can be calculated using the formula:
V+(MIN) = (VPORT + VLED) volts
where VPORT is the voltage drop across the output port when sinking the required load current (0.6V at 24mA for MAX6956 and MAX6957)
VLED is the voltage drop across the LED(s) at the required load current (usually in the range 1.8V to 2.4V for red LEDs, and 3V to 4.2V for blue, white, and high efficiency green LEDs).
Figure 1. Standard LED connection.
Figure 1 shows the LED output load returned to the driver supply voltage. This is usually the most convenient load supply. However, the load can be connected to a lower voltage instead if desired. A good reason to use a lower voltage LED supply is to improve efficiency and reduce driver dissipation by better matching the LED forward voltage with the supply. The example shown in Figure 2 demonstrates an RGB triad driven using the driver 5V supply as the supply for the high forward voltage blue and green LEDs, and a 3.3V supply for the low forward voltage red LED.
Figure 2. Connecting LEDs to multiple supplies.
Loads must not be connected to a voltage higher than the MAX6956's or MAX6957's chip supply V+ because these output ports are not over-voltage protected. Take care to consider the power-up sequencing when using different supplies for driver and load to avoid an output being pulled up higher than chip supply. This would happen in the Figure 2 circuit if the 3.3V supply powered up before the 5V supply.
Driving LEDs in ParallelMultiple LEDs can be driven in parallel to share the current from a single output (Figure 3). The 'ballast' resistors R1 and R2 assist the current balancing between the LEDs if their forward voltages aren't well matched. In many cases, modern LEDs of the same type and manufacturer are matched well enough that the resistors can be omitted with negligible intensity mismatch.
Figure 3. Driving multiple LEDs from one output.
Want More LED Current? Use More PortsThe MAX6956's and MAX6957's output ports can sink up to 24mA. If more load current is required, multiple ports can be paralleled in a wire-OR fashion to drive a single load (Figure 4). Because each output is a constant current sink, the paralleled outputs need not be turned on simultaneously as each output will simply sink its programmed constant current when enabled. Paralleling outputs also increases the resolution of the LED intensity control. The MAX6956 and MAX6957 provide current control with 16 steps per output. Wire-ORing two outputs doubles the current resolution to 32 steps (over twice the current range), three outputs wire-ORed provide 48 steps (over three times the current range), and so on. Note that the amount of current per step remains the same regardless of the number of outputs paralleled.
Figure 4. Paralleling outputs to increase drive current.
Even More LED Drive Voltage? Add a TransistorAs discussed earlier, output loads must not be connected to a higher voltage than the MAX6956's or MAX6957's supply. This can cause problems if the MAX6956 or MAX6957 is being operated from a low voltage insufficient to drive LEDs, such as 2.5V. Also, the 5.5V maximum supply voltage limits series LED connection to 2 red LEDs (Figure 1), and only one blue or white LED.
The circuit shown in Figure 5 uses a single transistor level shifter to allow a higher voltage to be used to drive the LEDs, while retaining the LED driver output's constant current behavior. Q1 operates as a common-base (cascode) current switch. The port output VPORT is constrained to a safe voltage of (V+ - VBE) because Q1's base is tied to the driver supply voltage, V+. The port's constant current Iport will flow through Q1's collector and the LED loads, less a small base current taken by Q1. The current error due to Q1's base current can be kept below 1% by choosing a reasonably high gain (ß > 100) transistor for Q1.
Figure 5. Driving LEDs from a higher voltage.
The lowest that the collector of transistor Q1 can go is (V+ - VBE + VCE) volts, or about (V+ - 0.5V). The maximum drive voltage available for the LEDs is therefore (VEXT - V+ + 0.5V) volts. The MAX6956 or MAX6957 will dissipate (Vport x Iport) = ((V+ - VBE) x Iport) watts for that output, independent of the LED supply voltage Vext. The pass transistor Q1 will absorb the excess LED supply voltage not dropped across the LEDs, and therefore will dissipate ((VEXT - VLEDS - V+ + VBE) x IPORT) watts.
For more drive current as well as higher voltage, combine the circuits of Figures 4 and 5. Parallel as many ports are needed (2 are shown paralleled in Figure 4) connected to the emitter of a single pass transistor as shown in Figure 5. Only one external pass transistor is needed, rated for the total current of all the paralleled ports.
A limitation of the circuit shown in Figure 5 is that the collector of Q1 can go no lower than (V+ - VBE + VCE(sat)), which is only a little below V+. If V+ is high, for example 5V, then not only is the MAX6956 or MAX6957 dissipating a high power due to this high voltage drop forced across its output, but also the voltage headroom available for the LEDs is reduced. A simple solution is to bias Q1's base to a lower voltage using a series zener diode. Only one zener diode is needed to serve multiple pass transistors, as shown in the example circuit in Figure 6. With this circuit the MAX6956 or MAX6957 drops about 1.5V to 2.5V as the supply voltage varies from 4.5V to 5.5V.
Figure 6. Using a zener diode to minimize driver headroom.