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MAXREFDES1249: Miniature Universal Input 36W AC-DC Flyback Converter using the MAX17595

MAXREFDES1249

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Description

Flyback converters are the preferred topology in the SMPS (switched-mode power supply) for medium- and low-power range applications because they are simple and economic. They have less components and are efficient in isolating the output from input. They are used in battery-powered applications, universal AC/DC converters, and industrial and telecommunication equipment. Isolated converters traditionally regulate the output voltage and current by utilizing a secondary side regulation (SSR) composed of an optocoupler and secondary error amplifier.

The MAXREFDES1249 is a universal input (86V to 305V AC) offline-isolated power supply that works across all geographical regions. It delivers 36W DC at 48V suitable for Power over Ethernet (PoE) and telecommunication applications.

The design uses a MAX17595 peak-current-mode controller operated in the discontinuous conduction mode (DCM) of the flyback topology. The architecture efficiently regulates the output by utilizing the feedback network and current-sense, and controlling the duty cycle of the switching MOSFET (metal-oxide semiconductor field-effect transistor) for compact and cost-effective power conversion.

Features

  • Programmable frequency dithering for a low-EMI (electromagnetic interference) spread-spectrum operation
  • Programmable switching frequency optimizes the magnetic and filter components for compact, cost-effective, and efficient isolated/non-isolated power supplies
  • Isolation of 4000V AC between the primary and secondary sides
  • EMI and EMC (electromagnetic compatibility) compliant design
  • Programmable input enable/UVLO (undervoltage lockout) feature
  • Programmable input overvoltage protection
  • Adjustable soft-start
  • Hiccup-mode, short-circuit protection
  • Fast cycle-by-cycle peak current limit
  • Thermal shutdown protection
  • Space-saving, 16-pin, 3mm x 3mm TQFN (thin quad flat no-leads) package
  • Operating temperature range of -40°C to +125°C

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Designed, Built, Tested

Board pictured here has been fully assembled and tested. Not available for sale.

 

Schematic

PCB Layout

Test Results

Parametrics

Input Type Vin(Min) Vin(Max) Iout(Max) Single/Multiple Output Vout(V) Pout(W) Isolated/Non-Isolated Topology
AC 85 305 0.75 - 48 36 Isolated Flyback

Parametrics

Input Type AC
Vin(Min) 85
Vin(Max) 305
Iout(Max) 0.75
Single/Multiple Output -
Vout(V) 48
Pout(W) 36
Isolated/Non-Isolated Isolated
Topology Flyback

Maxim Devices (1)

Part Number Name Product Family Order Design kits and evaluation modules
MAX17595 Peak-Current-Mode Controllers for Flyback and Boost Regulators Isolated Power Buy Now Design Kits

Maxim Devices (1)

Part Number Product Family
Isolated Power
Peak-Current-Mode Controllers for Flyback and Boost Regulators

Design Files (4)

Title Type Size Date
MAXREFDES1249 BOM CSV 6KB 2020-11-03
MAXREFDES1249 Schematic PDF 27KB 2020-11-03
MAXREFDES1249 PCB PDF 826KB 2020-11-03
MAXREFDES1249 Test Results PDF 318KB 2020-11-03
Date Type
2020-11-03

MAXREFDES1249 BOM

(CSV, 6KB)

2020-11-03

MAXREFDES1249 Schematic

(PDF, 27KB)

2020-11-03

MAXREFDES1249 PCB

(PDF, 826KB)

2020-11-03

MAXREFDES1249 Test Results

(PDF, 318KB)

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