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MAXREFDES1085: Miniature 24W DC-DC Flyback Converter Using the MAX17596

MAXREFDES1085

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Description

The MAXREFDES1085 is a miniature, 24V output, isolated power supply that can deliver up to 1A of load current. The design uses the MAX17596 peak-current-mode controller in discontinuous-conduction mode (DCM) flyback topology running at 125kHz. The input voltage range of the MAX17596 is 4.5V to 36V. However, an extra bias winding from the transformer is used to power the controller. This allows the input operating voltage to go up to 60V for this design.

The transformer provides a galvanic isolation of 1500VRMS between the primary and the secondary. In addition, an optocoupler is used to provide secondary side feedback to the controller for voltage regulation while maintaining isolation. This document also discusses a step-by-step procedure to implement this reference design and presents design equations for the calculation of all the design parameters. These equations show how to calculate the component values to allow users to modify this design for their applications.

Features

  • Miniature design optimized for small size
  • 17V to 60V Input Range
  • Isolated Output of 24V DC at 24W
  • Cycle-by-Cycle Current Limit
  • Resistor Programmable UVLO/OVI Threshold
  • Low-Cost DCM Flyback Design
  • Galvanic Isolation Up to 1500VRMS
  • Proven PCB Layout
  • Fully Assembled and Tested

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Designed, Built, Tested

Board pictured here has been fully assembled and tested. Not available for sale.

 

Schematic

PCB Layout

Test Results

Parametrics

Input Type Vin(Min) Vin(Max) Iout(Max) Single/Multiple Output Vout(V) Pout(W) Isolated/Non-Isolated Topology
DC 17 60 1 - 24 24 Isolated Flyback

Parametrics

Input Type DC
Vin(Min) 17
Vin(Max) 60
Iout(Max) 1
Single/Multiple Output -
Vout(V) 24
Pout(W) 24
Isolated/Non-Isolated Isolated
Topology Flyback

Maxim Devices (1)

Part Number Name Product Family Order Design kits and evaluation modules
MAX17596 Peak-Current-Mode Controllers for Flyback and Boost Regulators Isolated Power Buy Now Design Kits

Maxim Devices (1)

Part Number Product Family
Isolated Power
Peak-Current-Mode Controllers for Flyback and Boost Regulators

Design Files (4)

Title Type Size Date
MAXREFDES1085-PCB PDF 683KB 2019-04-09
MAXREFDES1085-BOM PDF 108KB 2019-04-09
MAXREFDES1085-schematic PDF 23KB 2019-04-09
MAXREFDES1085 Design Verification Testing PDF 425KB 2019-04-09
Date Type
2019-04-09

MAXREFDES1085-PCB

(PDF, 683KB)

2019-04-09

MAXREFDES1085-BOM

(PDF, 108KB)

2019-04-09

MAXREFDES1085-schematic

(PDF, 23KB)

2019-04-09

MAXREFDES1085 Design Verification Testing

(PDF, 425KB)

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