TUTORIAL 4702

Easily Add Memory, Security, Monitoring, and Control to Medical Sensors and Consumables

By:  Scott Jones

Abstract: This tutorial describes how 1-Wire® devices add electronic capabilities to many medical consumables. The article explains how the 1-Wire protocol operates and introduces the functionality that 1-Wire technology offers to track and monitor consumables. The benefits of 1-Wire technology include assurance that the consumable is calibrated to a host instrument; safeguards to track and secure the quality control of the medical consumable; memory to monitor and prevent unsanitary reuse of a consumable with a limited lifespan; and secure mechanisms to protect against unauthorized aftermarket consumables. Custom packaging options accommodate a wide range of consumables.

Overview

Many medical instruments and equipment incorporate sensors, probes, or peripheral items which are collectively considered to be consumables. These consumables are used once and then discarded, or they have a limited usage lifespan. Consequently, there is a continuous cycle of replacing consumables when operating some medical equipment.
The consumable items used for these medical applications must typically have embedded electronic capabilities, including nonvolatile (NV) memory for characteristic data storage, security functionality to prove OEM authenticity, and controls to manage limited use or reuse. These electronic capabilities are required to ensure that the consumable is calibrated to the instrument; to safeguard the quality control of the medical product; to prevent unsanitary reuse of a consumable with a limited lifespan; and to protect against unauthorized aftermarket consumables.
The standard method for attaching the consumable item to the medical instrument is with an electromechanical connector. Typically, this connector interface is pin limited. Therefore, the interface that adds authentication and memory functionality to the consumable must be accomplished with minimal contact. Because the consumable is normally handled by a human, the device providing this interface must also provide strong ESD protection. Finally, with portable medical instruments, low power and low-voltage operation are critical characteristics that must be supported.

1-Wire Products for Medical Consumables

Consumables are the "lifeblood" of medical suppliers. For over 15 years customers have been using Maxim's 1-Wire® products for these applications, because 1-Wire technology provides the interface, the required features and performance, and the packaging designed specifically for sensors, probes, and peripherals.

Benefits of 1-Wire

Easily Add Memory, Security, Monitoring, and Control to Consumables

  • Single dedicated contact for communication and power minimizes impact to the instrument-sensor interface
  • EEPROM and one-time programmable (OTP) arrays for NV storage of sensor characteristics
  • Crypto-strong, SHA-256-based DeepCover® Secure Authenticator options enable the medical instrument to securely test for and verify OEM authenticity
  • Ideal for usage monitoring and expiration control

Strong ESD Performance—No Discrete ESD Protection Needed

  • ±8kV (typ) HBM ESD performance
Sensor-embedded 1-Wire device. Learn more about the 1-Wire interface, get samples and starter (EV) kits, and contact technical support at: www.maximintegrated.com/1-WireMedical.
Sensor-embedded 1-Wire device. Learn more about the 1-Wire interface, get samples and starter (EV) kits, and contact technical support at: www.maximintegrated.com/1-WireMedical.

Incorporating 1-Wire ICs into Sensors and Consumables

After many years of experience with medical applications, Maxim has a range of packaging solutions and services that satisfy the diverse and unique requirements of consumables. 1-Wire ICs are available in a variety of standard, off-the-shelf SMT package options. Other unique and/or customized packaging is optimized for medical consumables.
Typical consumable applications for 1-Wire devices include:
  • Pulse oximetry sensors
  • Blood-glucose test strips
  • Dermatological probes
  • Electrosurgical tools
  • Clinical biosense reagent bottles
  • Dental electronic instruments
  • Catheters
  • EEG sensor
This example shows a 1-Wire solution in a TO92 package that is crimped or soldered to connector pins and then embedded in the connector backshell.
A 1-Wire device and wired sensor with DB9 connector interface to the instrument.
A 1-Wire device and wired sensor with DB9 connector interface to the instrument.
In another typical example, a consumable must add an electronic ID, authentication, calibration, or other parameter without changing the existing electronics. In this case either Maxim's SFN package or custom IC and printed circuit board (PCB) modules, which are available from the factory, are attached to the consumable. This 1-Wire approach enables electromechanical contact to an instrument interface.
Custom IC and PCB module.
Custom IC and PCB module.
SFN for electromechanical contact.
SFNs for electromechanical contact.
Calibration is often required for nonelectrical medical consumable materials. Here a 1-Wire module is customized for the application.
Customized packaging allows a 1-Wire device to calibrate
insulin test strips.
Customized packaging allows a 1-Wire device to calibrate insulin test strips.

Related Technical Documents



1-Wire is a registered trademark of Maxim Integrated Products, Inc.

DeepCover is a registered trademark of Maxim Integrated Products, Inc.



Related Parts
DS2401 Silicon Serial Number Free Samples  
DS2431 1024-Bit 1-Wire EEPROM Free Samples  
DS2460 SHA-1 Coprocessor with EEPROM Free Samples  
DS2465 DeepCover Secure Authenticator with SHA-256 Coprocessor and 1-Wire Master Function Free Samples  
DS2480B Serial to 1-Wire Line Driver Free Samples  
DS2483 Single-Channel 1-Wire Master with Adjustable Timing and Sleep Mode Free Samples  
DS24L65 DeepCover Secure Authenticator with SHA-256 Coprocessor and 1-Wire Master Function Free Samples  
DS2502 1Kb Add-Only Memory Free Samples  
DS28E01-100 1Kb Protected 1-Wire EEPROM with SHA-1 Engine Free Samples  
DS28E02 1-Wire SHA-1 Authenticated 1Kb EEPROM with 1.8V Operation Free Samples  
DS28E05 1-Wire EEPROM Free Samples  
DS28E10 1-Wire SHA-1 Authenticator Free Samples  
DS28E15 DeepCovers Secure Authenticator with 1-Wire SHA-256 and 512-Bit User EEPROM Free Samples  
DS28E22 DeepCover Secure Authenticator with 1-Wire SHA-256 and 2Kb User EEPROM Free Samples  
DS28E22 DeepCover Secure Authenticator with 1-Wire SHA-256 and 2Kb User EEPROM Free Samples  
DS28E25 DeepCover Secure Authenticator with 1-Wire SHA-256 and 4Kb User EEPROM Free Samples  
DS28E25 DeepCover Secure Authenticator with 1-Wire SHA-256 and 4Kb User EEPROM Free Samples  
DS28EA00 1-Wire Digital Thermometer with Sequence Detect and PIO Free Samples  
DS28EL15 DeepCover Secure Authenticator with 1-Wire SHA-256 and 512-Bit User EEPROM Free Samples  
DS28EL22 DeepCover Secure Authenticator with 1-Wire SHA-256 and 2Kb User EEPROM Free Samples  
DS28EL25 DeepCover Secure Authenticator with 1-Wire SHA-256 and 4Kb User EEPROM Free Samples  


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© May 10, 2010, Maxim Integrated Products, Inc.
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APP 4702: May 10, 2010
TUTORIAL 4702, AN4702, AN 4702, APP4702, Appnote4702, Appnote 4702