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Carmel (MAXREFDES18#): High Accuracy Analog Current/Voltage Output

MAXREFDES18

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描述

Introduction

The buffered voltage output from the MAX5316 16-bit, high-accuracy digital-to-analog converter (DAC) drives the input of the MAX15500, a programmable analog output conditioner with extensive error reporting. The MAX6126 ultra-high-precision voltage reference provides references for the DAC and the output conditioner. The MAX14850 galvanically isolates data communication between the subsystem and the system controller. Optionally, the subsystem also integrates an isolated and regulated power supply by using the MAX13253 transformer driver and the MAX1659 andMAX1735 low-dropout (LDO) linear regulators.In PLC and DCS systems, analog output currents and voltages provide critical control and actuation functions. The Carmel (MAXREFDES18#) reference design shown in Figure 1 provides a flexible and programmable analog output that meets industrial control requirements.

The subsystem features all typical bipolar current and voltage output ranges, and appropriate subsets, with less than 0.105% total unadjusted error (TUE). The circuit also provides short-circuit and overcurrent protection, open circuit detection, brownout detection, overtemperature protection, all of which are critical for industrial applications. Flexible power-up options make Carmel an ideal choice for robust industrial control systems.

Applications

  • PLCs
  • DCS
  • Distributed I/Os
  • Embedded systems
  • Industrial control and automation
  • Industrial sensors

Competitive Advantages

  • Flexibility
  • System safety
  • Small solution size
  • Low cost

特征

  • Programmable high-accuracy current/voltage output
  • Current output drives 0 to 1kΩ
  • Voltage output drives loads down to 1kΩ
  • Extensive error reporting
  • Isolated power and data
  • Small printed circuit board (PCB) area
  • Device drivers
  • Example C source code
  • Pmod™-compatible form factor

  • maxrefdes18fig01

    maxrefdes18fig01

  • 5742fig00-1

    5742fig00-1

  • 5742fig00

    5742fig00

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设计, 制作, 测试

图中的电路板已经完成封装和测试。

 

细节部分

细节部分

Introduction


More detailed image
 (PNG)

In PLC and DCS systems, analog output currents and voltages provide critical control and actuation functions. The Carmel (MAXREFDES18#) reference design shown in Figure 1 provides a flexible and programmable analog output that meets industrial control requirements.

The buffered voltage output from the MAX5316 16-bit, high-accuracy digital-to-analog converter (DAC) drives the input of the MAX15500, a programmable analog output conditioner with extensive error reporting. The MAX6126 ultra-high-precision voltage reference provides references for the DAC and the output conditioner. The MAX14850 galvanically isolates data communication between the subsystem and the system controller. Optionally, the subsystem also integrates an isolated and regulated power supply by using the MAX13253 transformer driver and the MAX1659 andMAX1735 low-dropout (LDO) linear regulators.

The subsystem features all typical bipolar current and voltage output ranges, and appropriate subsets, with less than 0.105% total unadjusted error (TUE). The circuit also provides short-circuit and overcurrent protection, open circuit detection, brownout detection, overtemperature protection, all of which are critical for industrial applications. Flexible power-up options make Carmel an ideal choice for robust industrial control systems.

Figure 1. The Carmel subsystem design block diagram.
Figure 1. The Carmel subsystem design block diagram.

Detailed Description of Hardware


Carmel connects to Pmod-compatible field-programmable gate array (FPGA)/microcontroller development boards. Carmel requires a 3.3V supply voltage from the Pmod connector and uses the SPI pin assignments as illustrated here.

The power requirements are shown in Table 1. Note that the external AVDD and AVSS power rails are required for full system operation. The currently supported platforms and ports are shown in Table 2.

Table 1. Power Requirements for the Carmel Subsystem Reference Design 

Power Name Jumper Shunt Input Voltage (V) Input Current (mA, max)
3.3V Pmod Power Supply JU4: 1-2 3.3 49.0
AVDD 15.0 to 32.5 25.0
AVSS -15.0 to -32.5 25.0


Table 2. Supported Platforms and Ports

Supported Platforms Ports
LX9 platform (Spartan®-6) J5
ZedBoard platform (Zynq®-7020) JA1

The MAX15500 (U1) is a single-channel, low-cost, precision analog current/voltage output conditioner developed to meet the requirements of PLCs and other industrial control and automation applications. The MAX15500 operates from a ±15V to ±32.5V power-supply range.

The MAX15500 can generate both unipolar and bipolar current and voltage outputs. In current mode, the device produces currents of -1.2mA to +24mA or -24mA to +24mA. In voltage mode, the device produces voltages of -0.3V to +6V, -0.6V to +12V, or ±12V. To allow for overrange and underrange capability in unipolar mode, the transfer function of the MAX15500 is offset so that when the voltage at AIN is 5% of full scale, IOUT is 0mA and VOUT is 0V. Once VAIN attains full scale, VOUT or IOUT becomes full scale +5% or +20% depending on the state of FSMODE.

The MAX15500 protects against overcurrent and short-circuit conditions when OUT goes to ground or a voltage up to ±32.5V. The device also monitors for overtemperature and supply brownout conditions. The supply brownout threshold is programmable between ±10V and ±24V in 2V increments. The MAX15500 provides extensive error reporting of short-circuit, open-circuit, brownout, and overtemperature conditions through the SPI interface and an additional open-draininterrupt output (ERROR). The MAX15500 also includes an analog 0 to 3V output (MON) to monitor the load condition at OUT.

The MAX5316 (U2) is a high-accuracy, 16-bit, buffered voltage-output DAC. The device features ±1 LSB integral nonlinearity (INL) (max) accuracy and a ±1 LSB differential nonlinearity (DNL) (max) accuracy over the -40°C to +105°C. A separate -1.25V AVSS supply allows the output amplifier to go to 0V (GND) while maintaining full linearity performance. For lower deadband requirements, the feature-reduced MAX5216 DAC can be used instead.

The MAX6126 (U3) drives the analog output conditioner and the DAC's reference input with an ultra-high-precision 4.096V voltage reference with 0.02% initial accuracy and a 3ppm/°C maximum temperature coefficient (tempco).

The DAC’s output directly drives the conditioner’s input with no external components, making the interface simple.

The MAX13253 (U4) provides an isolated, functional insulation class power solution that accepts 3.3V and converts it to ±6V using an isolation transformer. Post-regulation is accomplished using the MAX1659 LDO (U5) for the 5V output, and the MAX1735 (U6) for the -1.25V output.

Data isolation between the subsystem and the controller is accomplished using the MAX14850 (U7) digital data isolator. The combined power and data isolation achieved is 600VRMS.

Detailed Description of Firmware for LX9 and ZedBoard Platforms

Table 2 shows the currently supported platforms and ports. Support for additional platforms may be added periodically under Firmware Files in the All Design Files section.

The Carmel firmware released for the LX9 development kit targets a Microblaze soft-core microcontroller placed inside a Xilinx® Spartan®-6 FPGA. The Carmel firmware also supports the ZedBoard kit and targets an ARM® Cortex®-A9 processor placed inside a Xilinx Zynq system-on-chip (SoC).

The firmware is a working example of how to initiate the system and wait for a user’s input. A user can select the output mode and type in the DAC input code. The simple process flow is shown in Figure 2. The firmware is written in C using the Xilinx software development kit (SDK) tool, which is based on the Eclipse open source standard. Custom Carmel-specific design functions were created utilizing the standard Xilinx XSpi core version 3.03a. The SPI clock frequency is set to 3.125MHz.

Figure 2. The Carmel firmware flowchart.
Figure 2. The Carmel firmware flowchart.

The complete source code is provided to speed up customer development. Code documentation can be found with the corresponding firmware platform files.

Quick Start

Required equipment:

  • Windows® PC with two USB ports
  • Carmel (MAXREFDES18#) board
  • Carmel-supported platform (i.e., LX9 development kit or ZedBoard kit)
  • One ±24V, 25mA minimum DC power supply
  • One 750Ω, 0.25W resistor

Download, read, and carefully follow each step in the appropriate Carmel Quick Start Guide:

Carmel (MAXREFDES18#) LX9 Quick Start Guide

Carmel (MAXREFDES18#) ZedBoard Quick Start Guide

Lab Measurements

Equipment:

  • Carmel (MAXREFDES18#) board
  • FPGA development kit
  • One 750Ω, 0.25W resistor load
  • Agilent 3458A digital multimeter
  • Agilent E3631A DC power supply (any ±24V, 25mA minimum DC power supply works)
  • National Instruments GPIB card and cable
  • Thermonics T-2800 precision temperature forcing system
  • Perl script for controlling the FPGA development kit and measurement equipment
  • Windows PC

INL, DNL, and total unadjusted error (TUE) are the most important specifications for PLC and other process control systems. The MAX15500 is highly flexible and configurable to meet the needs of various applications. Measurements of DNL, INL, and output error for the reference design are shown in Figure 3Figure 4, and Figure 5, respectively. The data was taken at +25°C in the -10V to +10V voltage output mode, with 5% overrange.


Figure 3. DNL for -10V to +10V output range, with 5% overrange.


Figure 4. INL for -10V to +10V output range, with 5% overrange.


Figure 5. Output error for -10V to +10V output range, with 5% overrange.

In the case of current output, DNL, INL, and output error (without calibration) for the reference design are shown inFigure 6Figure 7, and Figure 8, respectively. The data was taken at +25°C in the 0mA to 20mA current output mode, with 5% overrange.


Figure 6. DNL for 0 to 20mA output range, with 5% overrange.


Figure 7. INL for 0 to 20mA output range, with 5% overrange.


Figure 8. Output error for 0 to 20mA output range, with 5% overrange.ARM is a registered trademark and registered service mark of ARM Limited.

Cortex is a registered trademark of ARM Limited. 
Eclipse is a trademark of Eclipse Foundation, Inc.
Halo is a registered trademark of Halo Electronics, Inc.
MicroBlaze is a trademark of Xilinx, Inc.
Pmod is a trademark of Digilent Inc.
Spartan is a registered trademark of Xilinx, Inc.
Windows is a registered trademark and registered service mark of Microsoft Corporation.
Xilinx is a registered trademark and registered service mark of Xilinx, Inc.
ZedBoard is a trademark of ZedBoard.org.
Zynq is a registered trademark of Xilinx, Inc.

参数化

输入类型 Vin(Min) Vin(Max) Iout(Max) 单路/多路输出 Vout(V) Pout(W) 隔离/非隔离 拓扑
DC - - - - - - Non-Isolated -

参数化

输入类型 DC
Vin(Min) -
Vin(Max) -
Iout(Max) -
单路/多路输出 -
Vout(V) -
Pout(W) -
隔离/非隔离 Non-Isolated
拓扑 -

Maxim设备 (6)

器件号 名称 产品线 购买 设计套件和评估模块
MAX13253 1A、扩频、推挽式变压器驱动器,用于隔离电源设计 隔离电源 立即购买 Design Kits
MAX14850 六通道数字隔离器 隔离IC 立即购买 Design Kits
MAX15500 用于工业控制的模拟电流/电压输出调理器 4-20mA电流环产品 立即购买 Design Kits
MAX1659 350mA、16.5V输入、低压差线性稳压器 线性稳压器 立即购买 Design Kits
MAX1735 200mA、负输出、低压差线性稳压器,SOT23封装 线性稳压器 立即购买 Design Kits
MAX5316 16位、±1 LSB高精度电压输出DAC,SPI接口 数/模转换器(DAC) 立即购买 Design Kits

Maxim设备 (6)

器件号 产品线
隔离电源
1A、扩频、推挽式变压器驱动器,用于隔离电源设计
隔离IC
六通道数字隔离器
4-20mA电流环产品
用于工业控制的模拟电流/电压输出调理器
线性稳压器
350mA、16.5V输入、低压差线性稳压器
线性稳压器
200mA、负输出、低压差线性稳压器,SOT23封装
数/模转换器(DAC)
16位、±1 LSB高精度电压输出DAC,SPI接口

设计资料 (6)

标题 类型 尺寸 日期
rd18_v01_00 ZIP 39MB 2019-07-09
CAM output PDF 161KB 2019-07-09
rd18_lx9_v01_00 ZIP 21MB 2019-07-09
maxrefdes18-cad-ra ZIP 144KB 2019-07-09
rd18_zed_v01_00 ZIP 17MB 2019-07-09
Microsoft Word - MAXREFDES18_BOM_RA.docx PDF 25KB 2019-07-09
日期 类型
2019-07-09

rd18_v01_00

(ZIP, 39MB)

2019-07-09

CAM output

(PDF, 161KB)

2019-07-09

rd18_lx9_v01_00

(ZIP, 21MB)

2019-07-09

maxrefdes18-cad-ra

(ZIP, 144KB)

2019-07-09

rd18_zed_v01_00

(ZIP, 17MB)

2019-07-09

Microsoft Word - MAXREFDES18_BOM_RA.docx

(PDF, 25KB)

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