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适用于 IIoT 设计的微型、高能效IO-LINK收发器
2019年5月14日
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作者: Christine Young Maxim Integrated 作者 |
在位于德国的福特公司工厂里,3英尺高的协作机器人与人类合作,将避震器安装到汽车上。这些机器人通过完成高精度、高灵敏度和高强度的工作,为工厂车间带来了极大帮助。在英国,当地最大的在线食品杂货配送公司Ocado也在使用机械臂采摘农产品,并依靠其他机器人来打包快递箱。Nike和Adidas也正在大力投资自动化、机器人和人工智能 (AI) ,以提高生产效率、降低成本。
您注意到最新的趋势了吗?
PWC公司在其2018年工业4.0研究中,通过采访26个国家的1,155名制造业高管,总结了以下几点发现:
- 在成熟市场以及终端客户市场之前的定制化生产中,数字化技术可有效帮助提高产量。
- AI才刚刚起步,但预期会彻底改变运营决策的质量。
- 新技术正在得到大规模部署,从而实现端对端价值链中的连接和协作。
图1. 自动化工厂依赖于微型、高能效元件,例如IO-Link收发器
IO-Link将智能化向工厂前沿推进
IO-Link点对点通信技术 (IEC 61131-9) 可将普通传感器转化为智能传感器。该技术包括IO-Link主机,与可编程控制器(PLC)等高级控制器连接,以及控制与所连接的IO-Link设备(例如传感器和执行器)的通信。IO-Link主机和IO-Link设备之间采用标准连接,一般为M12,以及最长20米的3线或4线电缆。主机的多个端口中,每个端口都连接到唯一的IO-Link设备,工作在SIO或双向通信模式。该技术旨在与现场总线、工业以太网或其他已有工业架构相匹配。IO-Link技术有助于将智能化推向自动化工厂的前沿。
在IO-Link应用中,收发器提供与运行数据链路层协议的微控制器的物理层接口,管理IO-Link主机与设备之间的消息交换。收发器支持高达24V数字输入和输出。为IO-Link应用选择正确的收发器时,除了尺寸,还需要密切关注功耗。这些标准至关重要,因为随着智慧工厂的智能化向前沿转移,将需要更多的小型化组件。
MAX22513是最新的IO-Link设备收发器,集成浪涌保护、双驱动和DC-DC buck调节器,适用于工业传感器、IO-Link传感器及执行器设备应用。MAX22513目前是业界最小、电源效率最高的器件。与最接近的竞争方案相比,功耗降低4倍,尺寸减小3倍。由于多个分立式方案的设计已经不再适合先进的制造环境,该器件可最大程度降低这一需求。IC采用28引脚QFN封装(3.5mm x 5.5mm)和WLP封装(4.1mm x 2.1mm)。传感器控制器上的2个通信引脚可支持I2C,从而可谓其他用途释放更多GPIO接口。2Ω(典型值)低导通电阻驱动器和300mA (最大负载) DC-DC调节器(80%效率)可有效降低功耗。
了解更多
查询关于工厂自动化技术的更多技术细节,包括应用笔记、设计指南和视频等 。